American Epoxy & Metal, Inc. 
45 Prospect Street.
Yonkers, NY. 10701

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 MOLDED ENCAPSULATED CASES

AE&M has tools available for many sizes of compression molding cases made of Thermoset material. (such as Diallyl Phthalate and phenolic “DAP”) Certifies to Mil-M-14, Type SDG -F.


Minimum order on DAP compression molding material in stock is 50 pieces.


Many case sizes are available from stock. Lead-time for out of stock items is typically 4-6 weeks.


Also, injection molding of thermoplastics materials (such as ABS, PPS and LCP) are available at your request.

All plastic molding compounds used meet the requirements of UL94-V0.


Please refer below for DAP Cases standard list, if you don’t see what you are looking for, please email you spec, and we will help you with your requirement.


SECONDARY OPERATIONS AVAILABLE: Drilling holes, slots, installation of terminal and Insert, center post and sanding.

Standard DAP Cases*

(Listed in Outer Dimensions)

*Customized Cases can be ordered through the Contact Form below.

Round Molded Dap

PART NUMBER WIDTH LENGTH HEIGHT WALL
R0125-01 0.125" 0.250" 0.010" 0.020"
R0125-02 0.125" 0.375" 0.010" 0.020"
R0150-02 0.150" 1.000" 0.010" 0.015"
R0155-04 0.155" 0.500" 0.020" 0.020"
R0250-05 0.250" 0.500" 0.020" 0.020"
R0250-08 0.250" 1.000" 0.020" 0.020"
R0290-01 0.290" 0.375" 0.017" 0.020"
R0300-03 0.300" 0.750" 0.020" 0.020"
R0375-01 0.375" 0.375" 0.020" 0.020"
R0375-03 0.375" 0.625" 0.020" 0.020"
R0375-05 0.375" 1.000" 0.0250" 0.020"
R0375-06 0.375" 1.250" 0.025" 0.020"
R0400-05 0.400" 2.200" 0.020" 0.020"
R0500-01 0.500" 0.250" 0.020" 0.020"
R0500-02 0.500" 0.300" 0.030" 0.020"
R0500-03 0.500" 0.475" 0.030" 0.020"
R0500-04 0.500" 0.500" 0.025" 0.020"
R0500-05 0.500" 0.550" 0.025" 0.020"
R0500-08 0.500" 1.000" 0.030" 0.025"
R0520-03 0.520" 0.530" 0.020" 0.020"
R0565-01 0.565" 0.875" 0.025" 0.020"
R0750-01 0.750" 0.375" 0.030" 0.030"
R0750-04 0.750" 0.420" 0.030" 0.030"
R0750-05 0.750" 0.450" 0.025" 0.025"
R0750-06 0.750" 0.500" 0.025" 0.025"
R0750-10 0.750" 0.750" 0.025" 0.025"
R0750-13 0.750" 1.000" 0.030" 0.025"
R0750-15 0.750" 1.500" 0.030" 0.025"
R0750-16 0.750" 2.000" 0.030" 0.030"
R0880-01 0.880" 0.490" 0.030" 0.025"
R1000-04 1.000" 0.500" 0.030" 0.030"
R1000-08 1.000" 0.750" 0.030" 0.030"
R1000-10 1.000" 1.000" 0.030" 0.025"
R1000-11 1.000" 1.875" 0.050" 0.025"
R1000-11 1.000" 0.875" 0.050" 0.030"
R1010-01 1.010" 1.250" 0.030" 0.030"
R1060-01 1.060" 0.130" 0.030" 0.030"
R1060-03 1.060" 0.500" 0.030" 0.030"
R1060-09 1.060" 2.150" 0.035" 0.030"
R1125-02 1.125" 0.593" 0.030" 0.030"
R1125-05 1.125" 1.000" 0.035" 0.030"
R1240-05 1.240" 3.000" 0.060" 0.045"
R1250-08 1.250" 1.000" 0.040" 0.035"
R1250-10 1.250" 1.250" 0.035" 0.035"
R1250-11 1.250" 2.150" 0.050" 0.030"
R1340-01 1.340" 0.620" 0.035" 0.035"
R1375-01 1.375" 0.500" 0.030" 0.035"
R1375-04 1.375" 0.750" 0.035" 0.030"
R1375-06 1.375" 1.000" 0.040" 0.035"
R1375-08 1.375" 1.500" 0.035" 0.035"
R1400-01 1.400" 1.000" 0.035" 0.040"
R1400-04 1.400" 1.750" 0.035" 0.030"
R1500-01 1.500" 0.625" 0.035" 0.040"
R1500-03 1.500" 0.750" 0.035" 0.035"
R1500-05 1.500" 1.000" 0.035" 0.050"
R1500-06 1.500" 1.500" 0.035" 0.040"
R1700-03 1.700" 0.980" 0.035" 0.040"
R1750-03 1.750" 2.000" 0.040" 0.035"
R2000-06 2.000" 2.000" 0.040" 0.035"
R2000-06 2.000" 2.000" 0.040" 0.035"
R2500-05 2.500" 2.025" 0.040" 0.035"
R2750-01 2.750" 1.000" 0.060" 0.040"
R2750-04 2.750" 2.000" 0.075" 0.040"
R2750-05 2.750" 3.000" 0.060" 0.040"
R3000-01 3.000" 1.170" 0.060" 0.040"
R3000-03 3.000" 2.000" 0.060" 0.040"
R3100-01 3.100" 1.380" 0.050" 0.040"

Square Molded Dap

PART NUMBER WIDTH LENGTH HEIGHT WALL
S0300-01 0.300" 0.300" 0.200" 0.020"
S0300-03 0.300" 0.300" 0.300" 0.020"
S0300-04 0.300" 0.300" 0.700" 0.015"
S0375-02 0.375" 0.375" 0.250" 0.020"
S0375-03 0.375" 0.375" 0.375" 0.020"
S0375-05 0.375" 0.375" 0.500" 0.020"
S0375-07 0.375" 0.375" 0.750" 0.020"
S0385-01 0.385" 0.385" 0.245" 0.020"
S0390-01 0.390" 0.390" 0.500" 0.020"
S0400-04 0.400" 0.400" 0.500" 0.020"
S0400-05 0.400" 0.400' 0.750" 0.020"
S0495-01 0.495" 0.495" 0.380" 0.020"
S0500-01 0.500" 0.500" 0.300" 0.020"
S0500-02 0.500" 0.500" 0.390" 0.020"
S0500-04 0.500" 0.500" 0.500" 0.020"
S0500-05 0.500" 0.500" 0.625" 0.020"
S0500-06 0.500" 0.500" 0.750" 0.020"
S0500-08 0.500" 0.500" 1.000" 0.020"
S0615-01 0.615" 0.615" 0.500" 0.025"
S0625-03 0.625" 0.625" 0.500" 0.020"
S0625-05 0.625" 0.625" 0.625" 0.020"
S0625-06 0.625" 0.625" 0.750" 0.030"
S0655-01 0.655" 0.655" 0.375" 0.030"
S0680-02 0.680" 0.680" 0.680" 0.025"
S0700-01 0.700" 0.700" 0.300" 0.025"
S0700-03 0.700" 0.700" 0.400" 0.025"
S0700-04 0.700" 0.700" 0.500" 0.025"
S0750-01 0.750' 0.750" 0.250" 0.025"
S0750-03 0.750' 0.750" 0.375" 0.030"
S0750-06 0.750' 0.750" 0.500" 0.025"
S0750-07 0.750' 0.750" 0.750" 0.030"
S0750-08 0.750' 0.750" 1.000" 0.030"
S0870-01 0.870” 0.870” 0.720" 0.030"
S0875-02 0.875" 0.875" 0.375" 0.025"
S0875-06 0.875' 0.875" 0.750" 0.030"
S1000-03 1.000" 1.000" 0.250" 0.030"
S1000-06 1.000" 1.000" 0.375" 0.030"
S1000-09 1.000" 1.000" 0.500" 0.030"
S1000-11 1.000" 1.000" 0.625" 0.030"
S1000-12 1.000" 1.000" 0.750" 0.030"
S1000-15 1.000" 1.000" 1.000" 0.030"
S1000-17 1.000" 1.000" 1.625" 0.045"
S1050-01 1.050" 1.050" 0.800" 0.035"
S1050-03 1.050" 1.050" 1.000" 0.035"
S1100-03 1.100" 1.100" 0.970" 0.030"
S1125-01 1.125" 1.125" 0.375" 0.035"
S1125-05 1.125" 1.125" 0.500" 0.035"
S1125-07 1.125" 1.125" 0.625" 0.030"
S1125-09 1.125" 1.125" 0.875" 0.035"
S1140-01 1.140" 1.140" 1.080" 0.035"
S1250-01 1.250" 1.250" 0.250" 0.040"
S1250-02 1.250" 1.250" 0.500" 0.030"
S1250-04 1.250" 1.250" 0.875" 0.040"
S1250-05 1.250" 1.250" 1.000" 0.035"
S1250-06 1.250" 1.250" 1.500" 0.050"
S1375-01 1.375" 1.375" 0.625" 0.040"
S1375-02 1.375" 1.375" 1.000" 0.040"
S1400-01 1.400" 1.400" 0.500" 0.035"
S1400-02 1.400" 1.400" 0.750" 0.035"
S1500-02 1.500" 1.500" 0.375" 0.035"
S1500-04 1.500" 1.500" 0.500" 0.035"
S1500-07 1.500" 1.500" 0.750" 0.040"
S1500-08 1.500" 1.500" 1.000" 0.040"
S1625-01 1.625" 1.625" 1.000" 0.040"
S1750-03 1.750" 1.750" 1.000" 0.040"
S2000-01 2.000" 2.000" 0.405" 0.040"
S2000-03 2.000" 2.000" 0.500" 0.040"
S2000-05 2.000" 2.000" 0.750" 0.040"
S2000-07 2.000" 2.000" 1.000" 0.040"
S2250-01 2.250" 2.250" 1.150" 0.050"
S2400-01 2.400" 2.400" 1.250" 0.070"
S2500-03 2.500" 2.500" 0.500" 0.040"
S2500-04 2.500" 2.500" 0.625" 0.040"
S2500-06 2.500" 2.500" 1.300" 0.040"
S2750-01 2.750" 2.750" 0.750" 0.060"
S2750-02 2.750" 2.750" 0.890" 0.050"
S3000-01 3.000" 3.000" 0.890" 0.065"
S3000-02 3.000" 3.000" 1.750" 0.065"

Rectangular Molded Dap

PART NUMBER WIDTH LENGTH HEIGHT WALL
L0125-04 .125" 0.375" 0.250" 0.015"
L0125-05 .125" 0.375" 0.375" 0.015"
L0125-09 .125" 0.500" 0.280" 0.015"
L0125-10 .125" 0.500" 0.375" 0.015"
L0150-C1 .150" 0.300" 0.700" 0.020"
L0250-06 0.250" 0.500" 0.375" 0.015"
L0250-07 0.250" 0.500" 0.500" 0.015"
L0250-14 0.250" 0.750" 0.375" 0.020"
L0250-19 0.250" 1.000" 0.500" 0.020"
L0250-27 0.250" 2.000" 1.000" 0.035"
L0250-28 0.250" 2.500" 0.250" 0.030"
L0250-29 0.250" 3.000" 0.750" 0.035"
L0375-03 0.375" 0.500" 0.375" 0.020"
L0375-06 0.375" 0.750" 0.375" 0.025"
L0375-07 0.375" 0.750" 0.625" 0.030"
L0375-13 0.375" 1.000" 0.750" 0.025"
L0375-16 0.375" 1.500" 0.500" 0.030"
L0375-19 0.375" 6.000" 0.500" 0.025"
L0400-S1 0.400" 0.800" 0.250" 0.035"
L0400-08 0.400" 0.780" 0.300" 0.025"
L0400-14 0.400" 1.000" 0.500" 0.030"
L0400-21 0.400" 1.750" 1.140" 0.045"
L0450-01 0.450" 0.500" 0.500" 0.030"
L0450-09 0.450" 2.000" 0.750" 0.035"
L0450-10 0.450" 3.000" 0.375" 0.030"
L0500-04 0.500" 0.625" 0.375" 0.025"
L0500-14 0.500" 0.750" 0.250" 0.030"
L0500-18 0.500" 0.750" 1.000" 0.030"
L0500-28 0.500" 1.000' 0.500" 0.025"
L0500-30 0.500" 1.000" 0.750" 0.025"
L0500-31 0.500" 1.000" 1.000" 0.030"
L0500-35 0.500" 1.250" 0.500" 0.030"
L0500-38 0.500" 1.375" 0.500" 0.030"
L0500-42 0.500" 1.500" 0.500" 0.030"
L0500-44 0.500" 1.500" 0.750" 0.030"
L0500-45 0.500" 1.500" 1.000" 0.030"
L0500-55 0.500" 2.000" 1.000" 0.030"
L0500-60 0.500" 3.000" 1.000" 0.045"
L0510-C1 0.510" 0.640" 1.875" 0.030"
L0510-04 0.510" 0.760" 0.470" 0.025"
L0560-01 0.560" 1.570" 1.280" 0.030"
L0730-01 0.730" 1.360" 1.350" 0.030"
L0750-05 0.750" 1.000" 0.500" 0.035"
L0750-06 0.750" 1.000" 0.750" 0.025"
L0750-07 0.750" 1.000" 1.125" 0.035"
L0750-10 0.750" 1.130" 1.560" 0.040"
L0750-11 0.750" 1.250" 0.500" 0.030"
L0750-13 0.750" 1.250" 1.000" 0.035"
L0750-15 0.750" 1.375" 0.750" 0.030"
L0750-21 0.750" 1.500" 0.750" 0.040"
L0750-29 0.750" 2.000" 0.750" 0.035"
L0750-34 0.750" 3.000" 0.750" 0.040"
L0750-36 0.750" 3.500" 0.750" 0.045"
L0750-38 0.750" 4.500" 0.750" 0.060"
L0750-39 0.750" 5.000" 0.750" 0.060"
L0750-41 0.750" 6.000" 0.750" 0.070"
L0770-01 0.770" 0.940" 0.770" 0.025"
L0875-01 0.875" 1.000" 0.500" 0.025"
L0875-06 0.875" 1.250" 0.750" 0.030"
L0875-07 0.875" 1.375" 0.750" 0.035"
L0875-10 0.875" 1.750" 0.750" 0.040"
L0875-14 0.875" 2.000" 0.880" 0.035"
L0875-16 0.875" 2.250" 0.750" 0.050"
L0950-C1 0.950" 1.140" 4.000" 0.050"
L1000-02 1.000" 1.125" 0.820" 0.030"
L1000-04 1.000" 1.125" 1.625" 0.045"
L1000-08 1.000" 1.250" 0.500" 0.030"
L1000-11 1.000" 1.250" 1.000" 0.035"
L1000-C1 1.000" 1.340" 1.000" 0.030"
L1000-12 1.000" 1.375" 0.500" 0.030"
L1000-18 1.000" 1.500" 0.500" 0.035"
L1000-20 1.000" 1.500" 0.750" 0.030"
L1000-21 1.000" 1.500" 1.000" 0.035"
L1000-26 1.000" 1.750" 0.500" 0.035"
L1000-35 1.000" 2.000" 0.500" 0.035"
L1000-38 1.000" 2.000" 0.625" 0.040"
L1000-40 1.000" 2.000" 1.000" 0.040"
L1000-49 1.000" 2.500" 0.500" 0.040"
L1000-50 1.000" 2.500" 1.000" 0.045"
L1000-51 1.000" 2.500" 1.250" 0.040"
L1000-56 1.000" 3.000" 1.000" 0.050"
L1000-59 1.000" 4.000" 1.000" 0.060"
L1000-62 1.000" 5.000" 1.000" 0.070"
L1000-64 1.000" 6.000" 1.000" 0.070"
L1200-12 1.200" 2.400" 1.350" 0.050"
L1250-04 1.250" 1.625" 1.000" 0.035"
L1250-06 1.250" 1.800" 0.500" 0.035"
L1250-09 1.250" 2.500" 0.875" 0.050"
L1250-10 1.250" 2.500" 1.000" 0.050"
L1375-01 1.375" 1.390" 0.880" 0.035"
L1375-02 1.375" 1.500" 1.188" 0.045"
L1375-06 1.375" 2.750" 0.625" 0.040"
L1375-07 1.375" 2.750" 0.875" 0.040"
L1375-08 1.375" 3.500" 0.500" 0.040"
L1500-01 1.500" 1.750" 0.750" 0.035"
L1500-09 1.500" 2.000" 0.375" 0.050"
L1500-13 1.500" 2.000" 1.310" 0.040"
L1500-17 1.500" 2.500" 0.500" 0.045"
L1500-19 1.500" 2.500" 0.750" 0.045"
L1500-22 1.500" 3.000" 0.600" 0.050"
L1500-23 1.500" 3.125" 0.900" 0.050"
L1500-27 1.500" 3.750" 1.500" 0.040"
L1500-29 1.500" 4.500" 0.750" 0.060"
L1505-C1 1505" 1.872" 0.938" 0.040"
L1625-02 1.625" 2.000" 1.125" 0.045"
L1625-06 1.625" 2.100" 0.800" 0.040"
L1625-07 1.625" 2.275" 2.100" 0.045"
L1750-01 1.750" 2.250" 1.000" 0.040"
L1750-04 1.750" 2.500" 0.750" 0.050"
L1750-07 1.750" 2.750" 0.500" 0.040"
L1750-09 1.750" 3.700" 0.750" 0.060"
L2000-04 2.000" 3.000" 0.500" 0.050"
L2000-06 2.000" 3.000" 1.000" 0.050"
L2000-08 2.000" 3.125" 2.220" 0.040"
L2000-13 2.000" 4.000" 1.000" 0.070"
L2000-14 2.000" 4.500" 1.500" 0.070"
L2125-01 2.125" 2.500" 2.000" 0.050"
L2125-03 2.125" 5.700" 0.750" 0.045"
L2500-01 2.500" 3.000" 0.500" 0.060"
L2500-03 2.500" 3.500" 0.875" 0.060"
L2500-04 2.500" 3.500" 1.250" 0.060"
L2500-05 2.500" 3.500" 1.575" 0.060"
L2530-S1 2.530" 3.530" 2.000" 0.070"
L2625-01 2.625" 3.125" 0.800" 0.060"
L2625-02 2.625" 3.125" 1.000" 0.060"
L2625-03 2.625" 3.125" 1.250" 0.060"
L2750-01 2.750" 4.000" 2.250" 0.050"
L2750-02 2.750" 4.000" 2.750" 0.050"
L2750-04 2.750" 4.100" 2.750" 0.060"
L3000-01 3.000" 3.600" 1.675" 0.050"
L3000-02 3.000" 4.000" 0.500" 0.060"
L3000-03 3.000" 4.500" 1.000" 0.070"
L3000-04 3.000" 4.625" 1.250" 0.060"
L3125-01 3.125" 3.500" 0.800" 0.060"
L3300-01 3.300" 4.200" 0.400" 0.040"
L3300-02 3.300" 4.200" 0.625" 0.070"
L4000-01 4.000" 4.500" 2.300" 0.070"

 TO ORDER, PLEASE CALL, FAX, OR EMAIL YOUR RFQ 
WITH YOUR DRAWING AND INFORMATION

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